Series of upward continuous casting machine for oxygen-free copper rod

Series of upward continuous casting machine for oxygen-free copper rod
  Our Upward Continuous Casting Line is ideal for the production of oxygen-free copper rods for the wire and cable industry, with the outstanding properties of high conductivity and good drawability. It can also be used to produce other copper alloy.
Our Upward Continuous Casting Line has the main advantages of low investment, good product quality,pollution free and easy operation. Different line configurations are available for production capacity range from 3,000tons to 10,000tons per year. Different rod diameters can be chosen : 8mm, 17mm, 20mm and 25mm etc.
The upward casting machine is driven by servo motors in order to guarantee high stability in speed and high precision control. The servo motor drive is equipped with touch screen human-machine interface for easy and convenient operations.
Coiling speed and laying pattern of the coiler is automatically synchronized and controlled according to the pre-set values.
The whole line is controlled by sophisticated plc system and all machines are automatically synchronized.
All the lines are designed and built to be able to work continuously on 3-shift basis.
1.Charge machine：the charge machine consists of one hold-in range.
2.Furnace：It consists of power frequency induction melting furnace and power frequency induction holding furnace.
3.Withdrawal machine：On one side of the withdrawal machine, there are two sets of AC servo motor device. Every crystallizer can be installed easily.
4.Level tracking device makes the machine keep fixed distance with the melting copper level .
5.Double coiler: It consists of motors, reducer, coiling device, rotating disk device and so on. The rod are driven by two pairs of clamping rolling wheels and coiled by the automatically rotating disks.
6.Temperature measurement system: The temperature measurement system of unit can measure the temperature of the molten copper and the inlet and outlet water in cooling water system.

Production property
Density： ~8.9kg/dm³
Tensile strength：>170N/mm²
Elongation：>40%%
Resistance in the state of soft rod： ≤ 0.017241Ωmm2/m
Content of oxygen：≤10ppm

products series of upward casting machine

SERIES NO.	TYPE	MAIN TECHNICAL SPECIFICATION
		Annual capacity (ton)	Number of casting Strands	Copper rod diameter (mm)	Max. upward speed (mm/min)	Type of coiler	Furnace structure	Type of inductor and quantity	Installed power (KVA)	Capacity of recycle cooling water	Overall sizes (L×W×H) m	Total weight (ton)
1	SL0408-O	1000	4	8	3500	Automatic array	Single	1×300Kg	120	Q=5m3/h P>0.3MPa	15×6 ×6	8
2	SL0417-O	1000	4	12~25	2000	Passive array	Single	1×300Kg	120	Q=5m3/h P>0.3MPa	15×6 ×6	8
3	SL0608-I2	2000	6	8	3500	Automatic array	Twin	2×300Kg	250	Q=15m3/h P>0.3MPa	25×8 ×7	18
4	SL0617-I2	2000	6	12~25	2000	Passive array	Twin	2×300Kg	250	Q=15m3/h P>0.3MPa	25×8 ×7	18
5	SL0808-I3	4000	8	8	3500	Automatic array	Twin	3×300Kg	320	Q=25m3/h P>0.3MPa	30×8 ×7	25
6	SL0817-I3	4000	8	12~25	2000	Passive array	Twin	3×300Kg	320	Q=25m3/h P>0.3MPa	30×8 ×7	25
7	SL1008-I3	5000	10	8	3500	Automatic array	Twin	3×300Kg	350	Q=30m3/h P>0.3MPa	35×8 ×7	28
8	SL1017-I3	5000	10	12~25	2000	Passive array	Twin	3×300Kg	350	Q=30m3/h P>0.3MPa	35×8 ×7	28
9	SL1608-I3W	8000	16	8	3500	Automatic array	Twin	3×600Kg	650	Q=45m3/h P>0.3MPa	45×9 ×7	40
10	SL1617-I3W	8000	16	12~25	2000	Passive array	Twin	3×600Kg	650	Q=45m3/h P>0.3MPa	45×9 ×7	40
11	SL1808-I3B	10000	18	8	3500	Automatic array	Triplet	3×750Kg	750	Q=50m3/h P>0.3MPa	50×9 ×7	45
12	SL1817-I3B	10000	18	12~25	2000	Passive array	Triplet	3×750Kg	750	Q=50m3/h P>0.3MPa	50×9 ×7	45